Preview

Proceedings of Universities. Applied Chemistry and Biotechnology

Advanced search

Oil-based coatings for controlled nutrient release

https://doi.org/10.21285/achb.1008

EDN: AOCZMT

Abstract

Encapsulation of mineral fertilizers is one of the most effective ways to reduce nutrient losses. In order to obtain protective coatings on the surface of fertilizer granules, a wide range of natural and synthetic polymers is used. The main disadvantage of synthetic polymers lies in their accumulation in soil due to their inability to biodegrade. One way to ensure biodegradability is to use vegetable oil polymers as coating materials. The present study used linseed and tung oils, which were applied to the moving layer of granules in a pan granulator by means of a pneumatic atomizer. The protective coating was formed through the polymerization of oil directly on the particle surface. The process was accelerated via hot-air heating and the addition of a manganese drier to the oil. As a result, encapsulated carbamide samples with 7% and 10% coating contents were obtained. The study analyzed the kinetics of carbamide release from the obtained capsules in aqueous medium under static conditions. For both types of oil, the release curves are S-shaped. The duration of encapsulated fertilizer effect increases at a greater coating mass fraction and, therefore, capsule thickness. A comparative analysis showed that the barrier properties of tung oil-based coatings are significantly better than those of linseed oil-based coatings. At a capsule mass fraction of 10%, it takes 14 days for 80% of carbamide to be released in the case of linseed oil and 56 days in the case of tung oil, i.e., four times longer.

About the Authors

A. G. Lipin
Ivanovo State University of Chemistry and Technology
Russian Federation

Aleksandr G. Lipin, Dr. Sci. (Engineering), Professor

7, Sheremetevskiy Ave., Ivanovo, 153000



A. A. Lipin
Ivanovo State University of Chemistry and Technology
Russian Federation

Andrey A. Lipin, Dr. Sci. (Engineering), Associate Professor, Head of the Department

7, Sheremetevskiy Ave., Ivanovo, 153000



References

1. Gamage A., Basnayake B., De Costa J.D., Merah O. Effects of rice husk biochar coated urea and anaerobically digested rice straw compost on the soil fertility, and cyclic effect of phosphorus. Plants. 2022;11(1):75. DOI: 10.3390/plants11010075.

2. Zhu Z.L., Chen D.L. Nitrogen fertilizer use in China – contributions to food production, impacts on the environment and best management strategies. Nutrient Cycling in Agroecosystems. 2002;63:117-127. DOI: 10.1023/A:1021107026067.

3. Huang J., Huang Z., Jia X., Hu R., Xiang C. Long-term reduction of nitrogen fertilizer use through knowledge training in rice production in China. Agricultural Systems. 2015;135:105-111. DOI: 10.1016/j.agsy.2015.01.004.

4. Azeem B., KuShaari K.Z., Man Z.B., Basit A., Trinh T.H. Review on materials & methods to produce controlled release coated urea fertilizer. Journal of Controlled Release. 2014;181:11-21. DOI: 10.1016/j.jconrel.2014.02.020.

5. Lipin A.G., Lipin A.A. Nitrogen release from polymer-coated urea granules. ChemChemTech. 2022;65(7):100-106. (In Russian). DOI: 10.6060/ivkkt.20226507.6635. EDN: VAISWG.

6. Moradi S., Babapoor A., Ghanbarlou S., Kalashgarani M.Y., Salahshoori I., Seyfaee A. Toward a new generation of fertilizers with the approach of controlled-release fertilizers: a review. Journal of Coatings Technology and Research. 2024;21:31-54. DOI: 10.1007/s11998-023-00817-z.

7. Govil S., Long N.V.D., Escribà-Gelonch M., Hessel V. Controlled-release fertiliser: recent developments and perspectives. Industrial Crops and Products. 2024;219:119160. DOI: 10.1016/j.indcrop.2024.119160.

8. Miao S., Wang P., Su Z., Zhang S. Vegetable-oil-based polymers as future polymeric biomaterials. Acta Biomaterialia. 2014;10(4):1692-1704. DOI: 10.1016/j.actbio.2013.08.040.

9. Adekunle K.F. A review of vegetable oil-based polymers: synthesis and applications. Open Journal of Polymer Chemistry. 2015;5(3):34-40. DOI: 10.4236/ojpchem.2015.53004.

10. Yang Z., Li W., Yang H., Li S., Tao J., Wang C., et al. Preparation and characterization of tung oil based polyols by UV photocatalysis. Journal of Functional Materials. 2018;49(12):12161-12165. (In Chinese). DOI: 10.3969/j.issn.1001-9731.2018.12.025.

11. Sahoo S., Kalita H., Mohanty S., Nayak S.K. Degradation study of biobased polyester-polyurethane and its nanocomposite under natural soil burial, UV radiation and hydrolytic-salt water circumstances. Journal of Polymers and the Environment. 2018;26:1528-1539. DOI: 10.1007/s10924-017-1058-6.

12. Liang D., Zhang Q., Zhang W., Liu L., Liang H., Quirino R.L., et al. Tunable thermo-physical performance of castor oil-based polyurethanes with tailored release of coated fertilizers. Journal of Cleaner Production. 2019;210:1207-1215. DOI: 10.1016/j.jclepro.2018.11.047.

13. Li L.X., Song H.H., Cao B., Xiao Q., Yi W.P. Polyurethane modified with zeolite 4A for the controlled release of urea. Polymer-Plastics Technology and Engineering. 2017;56(8):866-872. DOI: 10.1080/03602559.2016.1227838.

14. Yao L., Baharum A., Yu L.J., Yan Z., Badri K.H. A vegetable-oil-based polyurethane coating for controlled nutrient release: a review. Coatings. 2025;15(6):665. DOI: 10.3390/coatings15060665.

15. Akindoyo J.O., Beg M.D.H., Ghazali S., Islam M.R., Jeyaratnam N., Yuvaraj A.R. Polyurethane types, synthesis and applications – a review. RSC Advances. 2016;6(115):114453-114482. DOI: 10.1039/C6RA14525F.

16. Li F., Weng K., Nakamura A., Ono K., Tanaka T., Noda D., et al. Preparation of waterborne silicone-modified polyurethane nanofibers and the effect of crosslinking agents on physical properties. Polymers. 2024;16(11):1500. DOI: 10.3390/polym16111500.

17. Alexandru M., Cazacu M., Cristea M., Nistor A., Simionescu B.C. Poly(siloxane-urethane) crosslinked structures obtained by sol-gel technique. Journal of Polymer Science. Part A: Polymer Chemistry. 2011;49(7):1708-1718. DOI: 10.1002/pola.24602.

18. Couto A.M.S., Borges C.S.P., Jalali S., Simões B.D., Marques E.A.S., Carbas R.J.C., et al. Exploring bio-based polyurethane adhesives for eco-friendly structural applications: an experimental and numerical study. Polymers. 2024;16(17):2546. DOI: 10.3390/polym16172546.

19. Abbasi A., Nasef M.M., Yahya W.Z.N. Copolymerization of vegetable oils and bio-based monomers with elemental sulfur: a new promising route for bio-based polymers. Sustainable Chemistry and Pharmacy. 2019;13:100158. DOI: 10.1016/j.scp.2019.100158.

20. Mogilevich M.M. Oxidative polymerisation in film formation processes. Leningrad: Khimiya; 1977, 173 p. (In Russian).


Review

For citations:


Lipin A.G., Lipin A.A. Oil-based coatings for controlled nutrient release. Proceedings of Universities. Applied Chemistry and Biotechnology. 2025;15(4):582-589. (In Russ.) https://doi.org/10.21285/achb.1008. EDN: AOCZMT

Views: 69


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 2227-2925 (Print)
ISSN 2500-1558 (Online)