Preview

Proceedings of Universities. Applied Chemistry and Biotechnology

Advanced search

Selecting multi-enzyme composition and preparation conditions for strong wort

https://doi.org/10.21285/2227-2925-2021-11-3-384-392

Abstract

Abstract: Development of sustainable biotechnologies for deep processing of grain raw materials requires effective mechanisms of obtaining strong wort for alcohol production. To provide qualitative characteristics of biochemical composition and rheological properties of strong wort, it is necessary to select optimal enzyme systems and conditions for deep conversion of high-molecular weight polymers of the grain. Previous research has proven the efficiency of carbohydrases for processing grain raw materials. However, there is little evidence on the catalytic effect of phytase, including in combination with other hydrolytic enzymes, on the degree of hydrolysis of polymers in grain raw materials when preparing strong wort. This paper demonstrates the effect of proteases and phytases in a multi-enzyme composition, as well as the conditions of enzymatic processing of raw materials, on the rheological and biochemical parameters of strong wort. Wheat, rye and corn were investigated. The synergism of the combined effect of studied hydrolases, including phytolytic and proteolytic enzymes, contributed to an increase in polymer conversion in this grain raw material and the concentration of soluble dry substances of the wort by 1.5 times. Using the proteases and phytases in the multienzyme composition allowed the concentration of the following components in the wort to be increased: glucose – by 1.2–1.3 times; amine nitrogen – by 1.5–2.2 times; phosphorus ions – by 1.4–4.3 times. Additionally, in the wort samples, the content of amino acids in the free form increased by over 4 times. It is shown that the pretreatment of grain raw materials at a temperature of 80–90ºС for 6 hours and saccharification for 1–2 hours using a complete complex of enzymes containing α-amylase, glucoamylase, xylanase, protease and phytase, allows a strong wort with a dry matter content of over 30% to be obtained. Moreover, a significant decrease in viscosity was noted (particularly for rye wort – by 1.3–1.9 times). Our results confirm the essential role of enzymes exhibiting substrate specificity to protein and phytic polymers in grain raw materials.

About the Authors

E. M. Serba
Russian Research Institute of Food Biotechnology, Federal Research Center of Nutrition and Biotechnologies
Russian Federation

Elena M. Serba, Dr. Sci. (Biology), Corresponding member of RAS; Deputy Director

4b, Samokatnaya St., Moscow, 111033



L. V. Rimareva
Russian Research Institute of Food Biotechnology, Federal Research Center of Nutrition and Biotechnologies
Russian Federation

Luybov V. Rimareva, Dr. Sci. (Engineering), Academician of RAS, Chief Researcher

4b, Samokatnaya St., Moscow, 111033



M. B. Overchenko
Russian Research Institute of Food Biotechnology, Federal Research Center of Nutrition and Biotechnologies
Russian Federation

Marina B. Overchenko, Cand. Sci. (Engineering), Leading Researcher

4b, Samokatnaya St., Moscow, 111033



N. I. Ignatova
Russian Research Institute of Food Biotechnology, Federal Research Center of Nutrition and Biotechnologies
Russian Federation

Nadezda I. Ignatova, Researcher, Russian Research Institute of Food Biotechnology

4b, Samokatnaya St., Moscow, 111033



M. E. Medrish
Russian Research Institute of Food Biotechnology, Federal Research Center of Nutrition and Biotechnologies
Russian Federation

Marina E. Medrish, Cand. Sci. (Engineering), Head of Testing Laboratory of Technological Control and Arbitration Analysis Methods

4b, Samokatnaya St., Moscow, 111033



A. A. Pavlova
Russian Research Institute of Food Biotechnology, Federal Research Center of Nutrition and Biotechnologies
Russian Federation

Anzhelika A. Pavlova, Engineer-technologist

4b, Samokatnaya St., Moscow, 111033



E. N. Sokolova
Russian Research Institute of Food Biotechnology, Federal Research Center of Nutrition and Biotechnologies
Russian Federation

Elena N. Sokolova, Cand. Sci. (Biology), Leading Researcher

4b, Samokatnaya St., Moscow, 111033



References

1. Serba EM, Overchenko MB, Rimareva LV. Biotechnological bases of microbial conversion of concentrated grain mash into ethanol. Moscow: Biblio- Globus; 2017. 120 p. (In Russian) https://doi.org/10.18334/9785950050169

2. Zueva NV, Agafonov GV, Korchagina MV, Dolgov AN, Chusova AE. Selection of enzyme preparations and temperature-time regimes of water-heat and enzymatic treatment in the development of complex technology of processing of grain raw materials. Vestnik Voronezhskogo gosudarstvennogo universiteta inzhenernykh tekhnologii = Proceedings of VSUET. 2019;81(1):112–119. (In Russian) https://doi.org/10.20914/2310-1202-2019-1-112-119

3. Krivchenko VA, Turshatov MV, Solovyev AO, Abramova IM. Ethanol production is a technological basis of grain complex processing with foodstuff producing. Pishchevaya promyshlennost' = Food Industry. 2019;4:53–54. (In Russian) https://doi.org/10.24411/0235-2486-2019-10027

4. Rodionova NA, Kaprel'yants LV, Serednitskii PV, Kilimnik AYu. Hemicelluloses of grains and enzymes that catalyze their breakdown. Prikladnaya biokhimiya i mikrobiologiya = Applied Biochemistry and Microbiology. 1992;28(5):645–664. (In Russian)

5. Serba EM, Abramova IM, Rimareva LV, Overchenko MB, Ignatova NI, Grunin EA. Influence of enzymatic preparations on technological parameters of grain wort and quality of alcohol. Pivo i napitki = Beer and beverages. 2018;1:50–54. (In Russian) https://doi.org/10.24411/2072-9650-2018-00002

6. Serba EM, Overchenko MB, Ignatova NI, Belokopytova EN, Rimareva LV. Composition of concentrated grain wort, prepared from various types of grain raw materials. 2018;2:166–170. (In Russian) https://doi.org/10.21323/978-5-6041190-3-7-2018-2-166-170

7. Rimareva LV, Overchenko MB, Ignatova NI, Shelekhova NY, Serba YeM, Martynenko NN, et al. Influence of ferment complexes on metabolism of alcoholic yeast and accumulation of ions of nonorganic nature in concentrated grain wort. Vestnik Rossiiskoi sel'skokhozyaistvennoi nauki = Vestnik of the Russian Agricultural Science. 2016;3:28–31. (In Russian)

8. Zueva NV, Agafonov GV, Korchagina MV, Dolgov AN. Effect of enzyme preparations on the main parameters of products in the development of processing technology of concentrated wort on ethanol. Vestnik Voronezhskogo gosudarstvennogo universiteta inzhenernykh tekhnologii = Proceedings of VSUET. 2017;79(2):191–197. (In Russian) https://doi.org/10.20914/2310-1202-2017-2-191-197

9. Guillaume A, Thorigné A, Carré Y, Vinh J, Levavasseur L. Contribution of proteases and cellulases produced by solid-state fermentation to the improvement of corn ethanol production. Bioresources and Bioprocessing. 2019;6(7):12 p. https://doi.org/10.1186/s40643-019-0241-0

10. Carli LD, Schnitzler E, Ionashiro M, Szpoganicz B, Rosso ND. Equilibrium, termoanalytical and spectroscopic studies to characterize phytic acid complexes with Mn (II) and Co (II). Journal of the Brazilian Chemical Society. 2009;20(80):1515–1522. https://doi.org/10.1590/S0103-50532009000800019

11. Benesova K, Belakova S, Mikulikova R, Svoboda Z. Survey of the analytical methods for the phytic acid determination. Kvasny Prumysl. 2013;59(5): 127–133. (In Czech) https://doi.org/10.18832/kp2013013

12. Mikulski D, Klosowski G. Phytic acid concentration in selected raw materials and analysis of its hydrolysis rate with the use of microbial phytases during the mashing process. Journal of the Institute of Brewing. 2015;121(2):213–218. https://doi.org/10.1002/jib.221

13. Dost K, Tokul O. Determination of phytic acid in wheat and wheat products by reverse phase high performance liquid chromatography. Analytica Chimica Acta. 2006;558(1-2):22–27. http://dx.doi.org/10.1016/j.aca.2005.11.035

14. Greiner R, Konietzny U. Phytase for food application. Food Technology and Biotechnology. 2006;44(2):125–140.

15. Kruger J, Oelofse A, Taylor J, Taylor JRN. Potential for improvement in yeast nutrition in raw whole grain sorghum and maize lager brewing and bioethanol production through grain genetic modification and phytase treatment. Journal of the Institute of Brewing. 2012;118(1):70–75. https://doi.org/10.1002/jib.86

16. Sapna, Singh B. Phytase production by Aspergillus oryzae in solid-state fermentation and its applicability in dephytinization of wheat ban. Applied Biochemistry and Biotechnology. 2014;173(7):1885–1895. https://doi.org/10.1007/s12010-014-0974-3

17. Rimareva LV, Overchenko MB, Ignatova NI, Krivova AYu, Serba EM. Generation of alcoholic yeast on media prepared from cereals with different phytate content. Pishchevaya promyshlennost' = Food Industry. 2019;4:83–85. (In Russian) https://doi.org/10.24411/0235-2486-2019-10042

18. Polyakov VA, Serba EM, Overchenko MB, Ignatova NI, Rimareva LV. Еffects of a complex phytase-containing enzyme preparation on the rye fermentation process. Foods and Raw Materials. 2019;7(2):221–228. https://doi.org/10.21603/2308-4057-2019-2-221-228

19. Polyakov VA, Abramova IM, Medrish ME, Gavrilova DA, Pavlenko SV. The use of liquid chromatography for the study of organic acids and carbohydrates in wort and brew. Khranenie i pererabotka sel'khozsyr'ya = Storage and processing of farm products. 2017;9:20–23. (In Russian)

20. Shelekhova NV, Rimareva LV. Investigation of the ionic composition of intermediates in alcohol production using capillary electrophoresis methods. Proizvodstvo spirta i likerovodochnykh izdelii. 2012;3:25–27. (In Russian)

21. Sharikov AYu, Ivanov VV, Amelyakina MV. Effect of agitation on the efficiency of enzymatic hydrolysis of highly concentrated media of extruded corn starch. Vestnik Voronezhskogo gosudarstvennogo universiteta inzhenernykh tekhnologii = Proceedings of VSUET. 2020;82(3):96–103. (In Russian) https://doi.org/10.20914/2310-1202-2020-3-96-103

22. Abramova IM, Rimareva LV, Turshatov MV. Initial requirements for the quality of grain raw materials, providing high efficiency of alcohol production. Moscow: Biblio-Globus; 2019. 114 p. (In Russian) https://doi.org/10.18334/9785907063556


Review

For citations:


Serba E.M., Rimareva L.V., Overchenko M.B., Ignatova N.I., Medrish M.E., Pavlova A.A., Sokolova E.N. Selecting multi-enzyme composition and preparation conditions for strong wort. Proceedings of Universities. Applied Chemistry and Biotechnology. 2021;11(3):384-392. (In Russ.) https://doi.org/10.21285/2227-2925-2021-11-3-384-392

Views: 368


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 2227-2925 (Print)
ISSN 2500-1558 (Online)